BEIENE Distributor

Busbar Chamfering Machine - EMAC-XT

Busbar Processing Systems

BEIENE is focusing on Intelligent and 3D busbar Processing line with our own 3D busbar program  software Smartnest . This is our Intelligent 3D busbar Chamfer machine EMAC-XT with  our unique AIRLINK technology ! It has 6 knives tool magazine for automatic tool exchanging . and various chamfering templates ! By our AIRLINK , all the chamfering template can be set up to the  3D or 2D drawings imported by our software Smartnest in office remotely and process them on the machine directly !

Model EMAC-XT
Distributor BEIENE

Product Details

Advantages

  1. Whole-installed shipment

  2. CNC system with auto tool changing and 3-axis control: X, Y, Z

  3. Auto tool changing and tool library

  4. Auto knife calibration

  5. Auto tool exchange

  6. 6-knife tool kit

  7. 4-axis control

  8. Servo control speed

  9. Auto lubrication

 

Main Functions

  1. The equipment is special CNC equipment for machining circular arc angles on copper busbars in two directions, including the busbar width direction and the busbar thickness direction. It adopts X, Y and Z three-axis servo numerical control. The spindle motor is a servo motor, with spindle speed of 0 - 6000 rpm. It is equipped with an automatic milling fluid spraying system, providing a high-quality milling finish. According to the cutting amount required at each position of the workpiece, the feed speed is intelligently controlled in segments. The metal cutting fluid is automatically filtered and recycled.

  2. The equipment can process the busbar thickness direction and width direction at one time to form an R arc. The equipment is simple to operate and requires no manual programming. According to the workpiece processing requirements, directly input the busbar width, thickness, and R angle value, and automatic processing can be started.

  3. After the main parameters of the busbar are input into the intelligent processing program, the machine automatically generates the processing program according to the input busbar processing parameters, and intuitively displays the physical shape of the busbar processing on the human-machine interface.

  4. Copper busbar clamping uses alignment clamps, including two-side clamping and up-and-down compression. The processing zero position and the busbar clamping end extension length are intelligently controlled according to the width of the busbar, with no need to manually adjust the positioning point. The equipment is easy to operate, has a high degree of intelligent automation, and offers stable and reliable performance.

  5. The equipment adopts an internationally renowned brand numerical control system, which has the functions of closed-loop detection and error correction compensation. This eliminates the phenomenon of signal interference and workpiece scrapping caused by signal interference and single PLC programming open-loop operation.

  6. The machine bed body adopts a welded structure and is effectively treated by high-temperature tempering. The equipment has good rigidity, no deformation, small vibration during work, and low noise. The equipment is equipped with high-performance large-specification linear guides and ball screws, and the workpiece has high processing accuracy and stable performance.

  7. The human-machine interface adopts special modular input, which is easy to learn and easy to operate.

  8. The equipment is equipped with a six-station in-line tool magazine, which can automatically change the tool according to the thickness of the busbar. This eliminates manual replacement errors, and makes workpiece processing faster and more efficient.

Product Video

Technical Specifications

Main Data

Section Item Unit Parameter
Capacity Thickness mm 3 - 15
  Width mm 30 - 230
  Minimum Length mm 200
Stroke X Axis mm 260
  Y Axis mm 890
  Z Axis mm 190
Servo Spindle Tool Holder Model / BT40
  Total Power kW 11
  Servo Motor Power of Spindle kW 5.5
  Speed of Spindle rpm 0 - 6000
  Tool Changing / Pneumatic
Accuracy Position mm ±0.05
  Repeat Positioning mm ±0.05
Library Knife pcs 6
  Stroke mm 250
Machine Weight   kg 2400