HV Coil Winding Machines
High Precision Automatic HV Coil Winding Machine With Ribbon Type Insulation, Automatic Cut and Re-Feed Attachments
Automatic High Voltage coil winding machine winds high quality HV coils for Oil immersed distribution transformers with progressive inter layer insulation along with end fillings. The small width insulation Ribbon is automatically fed and wound with programmable progressive insulation with automatic cutting, stitching and re-feeding after building of the end-fill. This process eliminates manual intervention of the operator till the feeding of next cooling ducts or next tapping. Sharp Winder series of Automatic HV coil Winding machines are well Equipped with high performance Industrial PC based control system to monitor and execute all automatic winding process as per design.
Product Details
MACHINE DESIGN
The Automatic HV coil winding machines are designed with robotic welded steel structure to accommodate all controls and components.
A complete machine comprise the following main components:
- Main Winding Head with Side support
- Inter layer Insulation decoiler unit
- Automatic Insulation cutting and feeding unit
- Automatic Ribbon Stitching unit
- Decoiler for Round conductor
MAIN WINDING HEAD
A Robotic welded steel structural frame with direct shaft driven Asynchronous AC geared Motor with precision stepless speed regulation through close loop Machine Controller.
INTER LAYER INSULATION DECOILER
Interlayer insulation decoiler unit is equipped with option to load two ribbon rolls, one for direct winding and other for automatic cut-feed option, when machine automatically selects two paper concept.
AUTOMATIC INSULATION CUT - FEED UNIT
Automatic Inter layer Insulation cut-feed unit is equipped with the option of progressive insulation with automatic end filling, paper feeding and cutting (Paper thickness range - 0.05 to 0.50 mm) Programmable tension control system with AC servo motor and dancing rollers.
Automatic progressive inter-layer Insulation (graded insulation) with 2 & 3 strip concept, will be achieved with close loop inter traverse system.
Third insulation will be used for additional strip feeding for end filling and layer insulation.
AUTOMATIC RIBBON STITCHING UNIT
The self-rotating toothed wheel operates to stitch the ribbon, after completion of the end filling.
DECOILER FOR ROUND CONDUCTOR
Wire Decoiler stand is equipped with wire guide system with felt grip to avoid the damage to Enamelled wire, along with roller and ceramic guide for abrasion free run.
Product Video
HV Coil Winding Machines Series Options
The HV Coil Winding Machines product family is offered with different series options for different operational needs.
T600 AH
T800 AH
T1000 AH
COMPARISON TABLE
| Technical Specification | T600AH | T800AH | T1000AH |
|---|---|---|---|
| Maximum Winding Width | 600 mm | 800 mm | 1000 mm |
| Machine Type | Automatic | Automatic | Automatic |
| Coil Shape | Round / Oval / Rectangular | Round / Oval / Rectangular | Round / Oval / Rectangular |
| Maximum Finished Coil Outer Diameter | 600 mm | 650 mm | 700 mm |
| Maximum Finished Coil Weight | 150 kg | 300 kg | 300 kg |
| Tailstock | Pneumatically Operated | Pneumatically Operated | Pneumatically Operated |
| Conductor Material | Aluminium / Copper | Aluminium / Copper | Aluminium / Copper |
| Winding Speed | 0–500 rpm | 0–380 rpm | 0–380 rpm |
| Insulation Feeding | Automatic Feed | Automatic Feed | Automatic Feed |
| Insulation Type | Graded Layer Insulation / Full-Width Paper | Graded Layer Insulation | Graded Layer Insulation |
| Round Aluminium Wire Size | 1.0–3.5 mm | 0.8–3.5 mm | 0.8–3.5 mm |
| Round Copper Wire Size | 0.8–3.0 mm | 1.0–4.0 mm | 1.0–4.0 mm |
| Rectangular Aluminium Strip Size | Not Specified | 4 × 12 mm | 4 × 12 mm |
| Rectangular Copper Strip Size | Not Specified | 4 × 12 mm | 4 × 12 mm |
| HMI Display | 10 inches | 12 inches | 12 inches |
